Custom Online Carbon Steel CNC Machining Service

Our Custom Online Carbon Steel CNC Machining Service offers precision machining for carbon steel parts tailored to your specifications. We provide high-quality, efficient production with quick turnaround times and competitive pricing, which is ideal for the automotive, aerospace, and manufacturing industries.

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Know About Carbon Steel CNC Machining

Carbon steel CNC machining involves precision cutting, shaping, and finishing of carbon steel parts. With excellent strength and versatility, it’s ideal for a wide range of applications. Proper machining parameters and tools are essential for achieving high-quality, cost-effective results.

Category	Description
Machining Properties	Carbon steel is widely used in CNC machining due to its durability and versatility. It offers strength and hardness, making it ideal for cutting tools and machine components. However, its machinability can vary depending on the carbon content, with higher carbon steel being more challenging to machine due to increased hardness.
Machining Parameters	Cutting speeds, feed rates, and tool types are crucial for optimal results when machining carbon steel. Higher speeds and feed rates can be used for lower-carbon steels, while high-carbon steels require slower cutting speeds and more frequent tool changes. For best performance, the cutting tool should be made from high-speed steel (HSS) or carbide.
Precautions	During carbon steel machining, controlling heat buildup is essential, as excessive heat can lead to tool wear or material distortion. Proper coolant application helps mitigate this issue. Additionally, chip removal is vital to avoid workpiece damage, and selecting the right tool material and geometry is essential to prevent premature tool failure.

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Typical CNC Machining Carbon Steel Available

Typical CNC machining carbon steel includes grades like 1018, 1040, 4140, A36, and 12L14. These steels offer a balance of strength, hardness, and machinability, making them suitable for a wide range of applications such as automotive, structural, and tool components.

Carbon Steel	Tensile Strength (MPa)	Yield Strength (MPa)	Fatigue Strength (MPa)	Elongation (%)	Hardness (HRC)	Density (g/cm³)	Applications
1018 Steel	370 - 700	295 - 420	220 - 380	15 - 20	55 - 75	7.87	Automotive parts, shafts, gears
1020 Steel	410 - 650	350 - 460	210 - 380	20 - 25	55 - 75	7.87	Structural components, bolts, fasteners
1025 Steel	450 - 700	400 - 520	220 - 380	20 - 25	60 - 80	7.87	Agricultural machinery, automotive parts, frame components
1040 Steel	600 - 900	450 - 600	230 - 400	12 - 20	60 - 80	7.85	Shafts, gears, crankshafts
1060 Steel	650 - 900	500 - 600	250 - 400	8 - 12	60 - 85	7.85	Knife blades, axles, industrial tools
1045 Steel	600 - 850	450 - 600	250 - 400	12 - 18	60 - 85	7.85	Structural parts, gears, shafts, pistons
1215 Steel	550 - 700	350 - 460	200 - 350	28 - 35	55 - 75	7.85	High-volume machining, bolts, fasteners
4130 Steel	600 - 850	460 - 700	350 - 500	15 - 20	28 - 32	7.85	Aerospace components, aircraft frames, automotive roll cages
4140 Steel	680 - 900	450 - 750	350 - 500	12 - 18	28 - 38	7.85	Tooling, automotive components, gears, crankshafts
4340 Steel	750 - 1000	580 - 850	400 - 650	10 - 15	35 - 45	7.85	Aircraft landing gear, gears, crankshafts, high-performance automotive parts
5140 Steel	600 - 800	450 - 650	300 - 450	12 - 15	30 - 35	7.85	Automotive components, axles, gears
A36 Steel	400 - 550	250 - 400	200 - 300	20 - 25	50 - 70	7.85	Structural steel, bridges, construction components
12L14 Steel	450 - 550	380 - 460	200 - 300	25 - 30	50 - 70	7.85	High-volume machining, fasteners, precision parts
Die Steel	1000 - 1300	800 - 1200	500 - 900	5 - 10	55 - 65	7.85	Molds, dies, tooling, stamping tools
Alloy Steel	500 - 1100	350 - 900	300 - 600	12 - 18	40 - 50	7.85	Heavy machinery, automotive parts, industrial tools
Chisel Tool Steel	850 - 1200	700 - 950	500 - 700	5 - 10	60 - 65	7.85	Cutting tools, chisel blades, industrial cutting applications
Spring Steel	900 - 1300	700 - 1000	500 - 800	6 - 12	50 - 60	7.85	Springs, clips, structural parts with high elasticity
High-Speed Steel	800 - 1200	600 - 1000	500 - 800	5 - 8	60 - 70	7.85	Cutting tools, drills, milling cutters
Cold Rolled Steel	400 - 600	300 - 450	150 - 250	20 - 30	40 - 60	7.85	Automotive components, structural beams, consumer goods
Bearing Steel	700 - 1000	500 - 700	400 - 600	5 - 10	60 - 65	7.85	Bearings, gears, rolling elements, industrial machinery
SPCC Steel	350 - 450	200 - 300	150 - 250	25 - 35	50 - 60	7.85	Sheet metal applications, automotive components

Surface Treatment for Carbon Steel CNC Machined Parts

Surface treatment for carbon steel CNC machined parts enhances durability and performance. Common methods include coating, heat treatment, galvanizing, and anodizing, which improve corrosion resistance, wear resistance, and surface hardness, ensuring longer life and better functionality in various applications.

Carbon Steel CNC Machined Components Gallery

The Carbon Steel CNC Machined Components Gallery showcases a range of precision parts manufactured from various carbon steel grades. These components, used in industries like automotive, construction, and machinery, highlight the versatility, strength, and durability of carbon steel materials.

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Carbon Steel CNC Machining Parameter Suggestion

Superalloy CNC machining requires optimized parameters for efficiency and quality. Key factors include controlled spindle power, moderate feed rates, shallow cuts, and high-pressure coolant. Proper tool selection, coatings, and machine rigidity ensure precision, reduce wear, and enhance component performance.

Parameters	Recommended Range/Value	Explanation
Spindle Power	5-15 kW (depends on size)	Higher power ensures efficient cutting of carbon steel, especially for harder grades. A higher spindle power allows for stable cutting at higher speeds.
Spindle Speed	500 - 4000 RPM	For carbon steel, spindle speed varies depending on material hardness. Lower speeds for tougher steels and higher speeds for softer ones.
Feed Rate	100 - 1000 mm/min	Feed rate affects material removal rate (MRR). Higher feed rates are suitable for soft steels, while slower rates work better for harder grades.
Cutting Depth (Deep Cut)	0.5 - 5 mm	Deep cuts are recommended to remove more material quickly, but should be adjusted based on material hardness and tool capability.
Cutting Width	0.5 - 3 mm	To balance cutting efficiency and tool wear. Wider cuts for softer materials, narrower cuts for harder steels.
Cutting Tool Material	Carbide, High-Speed Steel (HSS)	Carbide tools are preferred for higher hardness carbon steels due to their wear resistance and durability.
Tool Path Strategy	Contour, Slotting	Contour paths for complex geometries, slotting for straight-line cuts. Optimizing tool paths reduces cycle time and tool wear.
Coolant Type	Flood or Mist	Coolant helps in dissipating heat and improving tool life. Flood cooling is ideal for heavy cuts, while mist is used for light cuts.
Cutting Fluid Flow Rate	10 - 20 L/min	Ensures sufficient cooling and lubrication for tool life and surface finish. Higher flow rates for high-speed or deep cuts.
Pitch	0.5 - 2 mm	Affects surface finish. Smaller pitch results in finer finishes, while larger pitches are used for faster material removal.
Tool Wear Rate	Low (depends on cutting speed)	Tool wear is affected by cutting speed and material hardness. Maintaining lower speeds helps reduce premature tool wear.
Surface Finish	Ra 1.6 - 6.3 µm	Surface finish can be adjusted by altering the cutting parameters and tool choice. Finer finishes need slower speeds and higher feed rates.

Suggestions for Carbon Steel CNC Machining

Carbon steel CNC machining requires careful consideration of parameters like spindle speed, cutting depth, and tool selection. Proper planning ensures optimal material removal, surface finish, and tool life, minimizing defects and improving part accuracy for both low and high-volume production runs.

Tolerance Type	Recommended Range/Value	Explanation
General Tolerances	±0.05 mm to ±0.1 mm	General tolerances depend on part complexity. This range is ideal for most carbon steel parts and ensures proper fitment.
Precision Tolerances	±0.01 mm to ±0.05 mm	Precision tolerances are needed for high-precision applications, especially for components requiring tight fits like gears.
Min Wall Thickness	1.0 mm - 2.0 mm	Minimum wall thickness is essential for ensuring part strength and avoiding deformation during machining. Thin walls risk cracking or distortion.
Min Drill Size	1.0 mm	For small-hole drilling, a minimum drill size of 1.0 mm is commonly used. Smaller holes can be made, but they require specialized tools.
Maximum Part Size	1000 mm x 500 mm x 500 mm	Maximum part size depends on machine capabilities. Larger parts require robust machining centers, typically with a max size of 1000 mm.
Minimum Part Size	10 mm x 10 mm x 10 mm	Smaller parts are possible but may require specialized tooling. Parts below 10 mm can be challenging for handling and machining.
Production Volume	Low Volume (1 - 1000 units)	Carbon steel CNC machining is flexible, allowing low-volume production with quick setup times for prototyping and small batch runs.
Prototyping	1 - 100 units	Prototyping for carbon steel typically involves short runs, allowing design adjustments and testing before full production.
Low Volume	10 - 500 units	Low-volume production typically caters to customized components and smaller production batches while maintaining cost-effectiveness.
High Volume	500 - 10,000+ units	High-volume runs allow for optimized processes, reducing per-unit costs. Requires careful planning to minimize setup times.
Lead Time (Prototyping)	3 - 7 days	Prototyping lead times depend on part complexity, with most prototypes available in 3-7 days for carbon steel parts.
Lead Time (Production)	1 - 4 weeks	Production lead time depends on batch size and part complexity. Complex parts may take longer to manufacture.