Online Rapid Molding Prototyping Service

Our Online Rapid Molding Prototyping Service offers fast and cost-effective solutions with rapid vacuum casting, plastic injection molding, metal injection molding, and ceramic injection molding. We provide high-quality prototypes for various industries, ensuring quick turnaround times and precision.

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Rapid Molding Service Range

Our Rapid Molding Service Range includes rapid vacuum casting, plastic injection molding, metal injection molding, and ceramic injection molding. We deliver quick, accurate prototypes and production parts, ensuring high-quality results for a wide range of industries and applications.

Rapid Vacuum Casting

Our Rapid Vacuum Casting service produces high-quality prototypes with fast turnaround within 10 days, using durable silicone molds for prototyping and low-volume production.

Plastic Injection Molding

Plastic injection molding services deliver precise, high-quality prototypes and production parts with fast turnaround within 15 days and mid-mass production cost efficiency.

Metal Injection Molding

Our Metal Injection Molding service produces intricate, high-strength metal parts with excellent precision, ideal for small to medium production runs within 20 days.

Ceramic Injection Molding

Ceramic Injection Molding service creates complex, high-performance ceramic parts with precise detail within 20 days, ideal for advanced engineering applications.

Ceramic Injection Molding

Ceramic Injection Molding service creates complex, high-performance ceramic parts with precise detail within 20 days, ideal for advanced engineering applications.

Rapid Vacuum Casting

Our Rapid Vacuum Casting service produces high-quality prototypes with fast turnaround within 10 days, using durable silicone molds for prototyping and low-volume production.

Plastic Injection Molding

Plastic injection molding services deliver precise, high-quality prototypes and production parts with fast turnaround within 15 days and mid-mass production cost efficiency.

Metal Injection Molding

Our Metal Injection Molding service produces intricate, high-strength metal parts with excellent precision, ideal for small to medium production runs within 20 days.

Ceramic Injection Molding

Ceramic Injection Molding service creates complex, high-performance ceramic parts with precise detail within 20 days, ideal for advanced engineering applications.

Rapid Vacuum Casting

Our Rapid Vacuum Casting service produces high-quality prototypes with fast turnaround within 10 days, using durable silicone molds for prototyping and low-volume production.

Typical 3D Printing Materials

Common aluminum alloys used in CNC machining include 6061, 7075, 2024, and 5052, offering a range of properties like high strength, corrosion resistance, and machinability. These alloys are used in aerospace, automotive, marine, and structural applications.

Vacuum Casting	Tensile Strength (MPa)	Yield Strength (MPa)	Fatigue Strength (MPa)	Elongation (%)	Hardness (HRC)	Density (g/cm³)	Applications
Silicone	5-10	2-5	5-10	200-600	20-30	1.1-1.3	Seals, Gaskets, Medical Devices
Rubber	10-30	5-10	5-10	150-700	30-70	1.1-1.5	Tires, Seals, Vibrational Dampening
ABS	40-60	30-50	30-50	5-30	100-110	1.03-1.08	Consumer Electronics, Automotive Parts, Toys
PC	60-80	60-70	60-70	100-150	110-120	1.2-1.22	Eyewear Lenses, Automotive Components, Electrical Housings
POM	60-70	60-65	50-60	10-20	80-85	1.4-1.42	Gears, Bearings, Bushings
PP	30-40	20-30	15-25	300-500	70-90	0.9-0.91	Packaging, Automotive Parts, Household Goods
PA	60-90	55-80	60-80	50-150	90-110	1.13-1.15	Automotive Parts, Industrial Components, Bearings
PET	50-80	45-70	50-60	100-150	85-95	1.33-1.45	Bottles, Packaging, Textiles
Plastic Injetion	Tensile Strength (MPa)	Yield Strength (MPa)	Fatigue Strength (MPa)	Elongation (%)	Hardness (HRC)	Density (g/cm³)	Applications
ABS	40-60	30-50	30-50	5-30	100-110	1.03-1.08	Consumer Electronics, Automotive Parts, Toys
ABS-PC	50-70	40-60	40-60	5-20	110-120	1.07-1.15	Automotive Parts, Electrical Enclosures, Consumer Goods
Acrylic (PMMA)	60-80	60-70	50-70	5-10	85-95	1.17-1.20	Signage, Display Cases, Optical Lenses
Fluorosilicone	5-10	2-5	5-10	200-400	30-40	1.3-1.5	Seals, Gaskets, Fuel Systems
HDPE	30-40	20-30	10-20	300-700	60-70	0.94-0.97	Packaging, Pipes, Toys
LCP	90-200	70-150	70-150	5-10	120-130	1.4-1.45	Electrical Components, Automotive, Aerospace
LDPE	8-20	5-10	2-5	200-600	45-55	0.91-0.93	Packaging, Plastic Bags, Pipes
LLDPE	20-30	15-25	10-20	300-600	55-65	0.92-0.94	Packaging, Stretch Film, Liners
Nylon (PA)	60-90	55-80	60-80	50-150	90-110	1.13-1.15	Automotive Parts, Industrial Components, Bearings
PBT	50-80	40-70	50-60	5-25	100-110	1.30-1.45	Automotive, Electrical Connectors, Consumer Electronics
PC-PBT	60-90	50-70	50-70	5-15	100-110	1.3-1.4	Automotive, Electrical Components, Telecommunications
PEEK	90-120	80-110	80-110	20-40	85-95	1.3-1.32	Aerospace, Medical Implants, High-Performance Parts
PET	50-80	45-70	50-60	100-150	85-95	1.33-1.45	Bottles, Packaging, Textiles
Polycarbonate (PC)	60-80	60-70	60-70	100-150	110-120	1.2-1.22	Eyewear Lenses, Automotive Components, Electrical Housings
POM	60-70	60-65	50-60	10-20	80-85	1.4-1.42	Gears, Bearings, Bushings
PP (Polypropylene)	30-40	20-30	15-25	300-500	70-90	0.9-0.91	Packaging, Automotive Parts, Household Goods
PPE-PS	40-60	30-50	30-50	5-10	95-105	1.07-1.09	Electrical Enclosures, Consumer Goods, Automotive
PPO	50-70	40-60	40-60	5-20	100-110	1.04-1.08	Electrical, Automotive, Electronics
PPS	90-110	70-100	70-100	15-30	110-120	1.3-1.5	Automotive, Electrical, Industrial Components
PS	30-50	20-40	20-30	1-10	90-100	1.04-1.06	Packaging, Disposable Goods, Toys
PSU	60-80	50-70	50-70	5-20	110-120	1.24-1.29	Medical, Aerospace, Electrical Components
SB	10-40	5-10	5-10	100-300	45-55	1.03-1.05	Sealants, Adhesives, Automotive
Silicone Rubber	5-10	2-5	5-10	200-600	20-30	1.1-1.3	Seals, Gaskets, Medical Devices
TPE-TPV	20-40	15-30	10-20	300-600	40-50	1.1-1.3	Automotive, Seals, Medical
TPU	40-60	30-50	30-50	200-600	85-95	1.1-1.3	Footwear, Medical, Automotive
Ultem (PEI)	90-120	80-110	80-110	5-20	85-95	1.27-1.31	Aerospace, Automotive, Electrical
Metal Injection Molding	Tensile Strength (MPa)	Yield Strength (MPa)	Fatigue Strength (MPa)	Elongation (%)	Hardness (HRC)	Density (g/cm³)	Applications
MIM 17-4 PH	900-1100	650-900	400-600	10-20	30-40	7.75-7.85	Aerospace, Medical Devices, Automotive Parts
MIM 316L	480-700	220-320	150-200	40-50	80-90	7.95-8.00	Marine, Medical Devices, Food Processing
MIM Ti-10V-2Fe-3Al (Grade 20)	900-1200	850-1000	400-600	10-20	30-35	4.43-4.47	Aerospace, Biomedical Implants, Aircraft Parts
MIM Ti-15Mo-5Zr-3Al (Grade 21)	1000-1200	900-1000	500-650	10-15	30-40	4.47-4.51	Aerospace, Medical Devices, Chemical Processing
MIM Ti-15V-3Cr-3Al-3Sn	900-1200	850-950	400-500	15-20	35-45	4.43-4.48	Aerospace, Medical Implants, High-Temperature Applications
MIM Ti-3Al-2.5V (Grade 9)	950-1200	800-1000	400-600	12-15	35-45	4.43-4.46	Aerospace, Chemical Processing, Marine
MIM Ti-5Al-2.5Fe (Grade 38)	1100-1300	950-1100	500-700	12-20	40-45	4.44-4.48	Aerospace, Biomedical Devices, Industrial Applications
MIM Ti-6Al-4V (Grade 5)	950-1200	880-1000	500-700	10-20	35-40	4.43-4.46	Aerospace, Medical Implants, Automotive
MIM Ti-6Al-7Nb (Grade 26)	1000-1200	950-1050	450-600	10-20	35-40	4.46-4.50	Aerospace, Biomedical, Medical Devices
MIM W-Cu	800-1100	500-700	200-400	1-3	85-90	17.00-18.00	Electronics, Aerospace, Electrical Contacts
MIM W-Fe	600-800	500-600	150-250	3-5	50-55	12.50-13.00	Electronics, Aerospace, Heat Shields
MIM W-Ni-Co	700-1000	600-700	250-400	3-5	60-70	15.50-16.00	Aerospace, High-Temperature Applications, Electronics
MIM W-Ni-Cu	700-900	500-600	200-300	3-5	50-60	14.50-15.00	Aerospace, Electronics, Heat Shields
MIM W-Ni-Fe	600-800	500-600	200-300	4-6	55-65	13.00-13.50	Aerospace, Electronics, High-Temperature Applications
MIM-2200	600-800	450-550	150-250	10-15	35-45	7.80-8.00	General Industry, Electrical Components, Automotive Parts
MIM-2700	800-1000	500-600	200-300	15-20	40-45	7.85-8.00	Automotive, Electronics, Aerospace
MIM-304	500-700	250-400	150-200	40-50	85-90	7.90-8.00	Marine, Food Processing, Medical Devices
MIM-4065	600-800	450-600	250-350	15-20	40-45	7.85-8.00	Automotive, Aerospace, Electrical Components
MIM-4140	700-900	500-600	300-450	15-20	40-50	7.80-7.90	Automotive, Industrial Equipment, Aerospace
MIM-420	650-850	400-500	200-350	10-15	40-45	7.80-7.90	Aerospace, Medical Devices, Industrial Applications
MIM-430	500-700	300-400	150-250	20-25	35-40	7.85-8.00	Food Processing, Medical Devices, Automotive
MIM-430L	500-700	300-400	150-250	20-25	35-40	7.85-8.00	Food Processing, Medical Devices, Automotive
MIM-4340	800-1000	500-600	300-450	15-20	45-50	7.85-7.95	Aerospace, Automotive, Industrial Components
MIM-440C	1000-1200	700-900	400-600	10-15	60-65	7.80-7.85	Aerospace, Bearings, Medical Devices
MIM-52100	1100-1300	800-1000	500-700	10-20	60-65	7.85-7.90	Bearings, Automotive, Industrial Equipment
MIM-8620	700-900	500-600	300-400	15-20	45-50	7.85-7.90	Automotive, Industrial Equipment, Aerospace
MIM-9310	900-1100	600-800	350-500	15-20	45-50	7.80-7.90	Automotive, Aerospace, Industrial Components
MIM-A2	700-900	450-600	300-400	15-20	40-45	7.85-8.00	Aerospace, Automotive, Tooling
MIM-CoCrMo (ASTM F75)	600-900	300-500	150-200	15-25	35-40	8.30-8.40	Medical Implants, Aerospace, Dental Implants
MIM-CoCrW	900-1100	600-800	300-400	15-20	50-60	8.30-8.40	Aerospace, Medical Devices, High-Temperature Applications
MIM-CoNiCrMo	800-1000	500-700	250-400	15-20	45-50	8.35-8.40	Aerospace, Medical Devices, Chemical Processing
MIM-D2	900-1200	600-800	300-400	10-15	55-60	7.80-7.85	Tooling, Aerospace, Automotive
MIM-Fe-3Si	600-800	300-500	150-200	20-25	35-45	7.80-7.90	Electronics, Automotive, Industrial Equipment
MIM-Fe-50Co	800-1000	600-800	250-400	10-20	50-60	8.10-8.20	Aerospace, Magnetic Components, High-Temperature Applications
MIM-Fe-50Ni	700-900	400-600	200-300	15-20	45-55	7.90-8.00	Aerospace, Electronics, Industrial Equipment
MIM-H13	1100-1400	900-1100	400-600	5-10	50-60	7.80-7.90	Tooling, Aerospace, Automotive
MIM-M2	1000-1200	800-1000	400-600	10-15	60-65	7.85-7.90	Tooling, Aerospace, High-Temperature Applications
MIM-M4	1200-1500	1000-1200	500-700	10-15	60-65	7.85-7.90	Tooling, Aerospace, High-Temperature Applications
MIM-MP35N	1100-1300	850-1000	400-600	15-20	45-50	8.30-8.40	Aerospace, Medical Devices, High-Temperature Applications
MIM-Ni18Co9Mo5	1100-1300	800-1000	450-600	15-20	45-50	8.10-8.20	Aerospace, Medical Devices, Chemical Processing
MIM-S7	1000-1200	800-1000	400-600	15-20	50-55	7.80-7.90	Tooling, Aerospace, Automotive
MIM-T15	1200-1500	1000-1200	500-700	10-15	60-65	7.85-7.90	Tooling, Aerospace, High-Temperature Applications
Ceramic Injection Molding	Tensile Strength (MPa)	Yield Strength (MPa)	Fatigue Strength (MPa)	Elongation (%)	Hardness (HRC)	Density (g/cm³)	Applications
Alumina (Al₂O₃)	350-450	200-250	100-150	0.1-0.5	90-95	3.60-3.95	Aerospace, Electronics, Medical Devices
Alumina-Zirconia	400-500	250-300	150-200	0.2-0.8	92-96	3.75-4.05	Aerospace, Automotive, Cutting Tools
Silicon Carbide (SiC)	700-900	400-600	300-500	0.5-1.0	95-98	3.10-3.30	Semiconductors, Aerospace, High-Temperature Applications
Silicon Nitride (Si₃N₄)	600-800	400-500	250-350	1.0-2.0	85-90	3.10-3.25	Automotive, Aerospace, Turbine Blades
Zirconia (ZrO₂)	900-1200	600-800	350-500	3.0-5.0	95-98	5.60-6.00	Medical Implants, Oxygen Sensors, Cutting Tools

Surface Treatment for Rapid Molding Parts

Neway offers advanced surface treatment for rapid molding parts, including rapid vacuum casting, plastic injection molding, metal injection molding, and ceramic injection molding. Our services enhance durability, finish quality, and performance, ensuring precision and reliability for diverse applications.

Custom Rapid Molding Parts Case Study

Our custom rapid molding parts case study showcases successful applications using rapid vacuum casting, plastic injection molding, metal injection molding, and ceramic injection molding. We deliver precise, high-quality parts tailored to client needs, optimizing production speed and cost efficiency.

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Suggestions for Rapid Molding Parts

For optimal rapid molding parts, consider factors such as a 1-3° draft angle for easy ejection, minimum hole sizes of 0.8mm, tight tolerance control (±0.1mm), uniform wall thickness, proper radii, and material selection based on part performance and application needs.

Suggestions	Recommended Value	Why
Draft Angle	1-3° (depending on material)	Ensures easy removal of the part from the mold without damaging delicate features or surfaces.
Hole Size	Minimum 0.8mm diameter	Prevents issues with material flow, ensures proper filling, and avoids blockage in small holes.
Tolerance Control	±0.1mm for tight tolerances, ±0.3mm for general parts	Achieves high-precision parts within the capabilities of rapid molding processes like injection molding.
Wall Thickness	1-4mm for plastics, 2-6mm for metals	Uniform wall thickness prevents warping, ensures consistent cooling, and reduces stress.
Radii & Fillets	Minimum 0.5mm for sharp corners	Prevents stress concentrations, ensures uniform flow of material, and reduces mold wear.
Gate Location	Near thickest part or optimal flow path	Strategic gate placement helps to avoid flow marks, air pockets, and uneven filling.
Surface Finish	Ra 1.6-3.2 µm (for injection molded parts)	Specifies the desired finish to control the aesthetics and functional requirements (e.g., matte or glossy).
Overhangs & Undercuts	Minimize or use side cores for undercuts	Minimizing overhangs avoids difficult molding, while side cores allow for complex part features without affecting moldability.
Material Selection	Choose based on performance (e.g., ABS, Nylon, Stainless Steel, Ceramic)	Selection based on the part’s strength, temperature, flexibility, and application needs (e.g., aerospace, automotive).
Ejection System	Use air-assisted ejection or conformal cooling systems	Prevents part deformation, ensures smooth ejection, and reduces cycle times, especially in complex parts.