Custom Parts Manufacturing Solutions

Medical Device Parts Manufacturing Service

Neway specializes in Medical Device Parts Manufacturing, offering CNC Machining, 3D Printing, Vacuum Casting, Die Casting, and Injection Molding services. We ensure high-precision, biocompatible components that meet stringent industry standards, delivering reliable and durable solutions for the medical device sector.

Medical Device Parts Machining

Medical device parts machining involves precise CNC processes such as milling, turning, drilling, and grinding to produce high-quality components for medical applications. Using multi-axis and precision machining techniques, along with Electrical Discharge Machining (EDM), ensures tight tolerances and reliability. These methods are essential for creating parts that meet stringent safety and performance standards in the medical industry.

Machining Process	Advantages
CNC Machining	High precision, automation, and complex designs.
CNC Milling	Ideal for complex shapes, high precision, versatile with multiple cutting tools.
CNC Turning	Excellent for cylindrical parts, high-speed, smooth finishes.
CNC Drilling	Fast, accurate hole-making, consistent depth, diameter, and location.
CNC Boring	High precision hole enlargement, improved surface finish, and tight tolerances.
CNC Grinding	Achieves smooth surface finishes, tight tolerances, and high material removal rates.
Multi-Axis Machining	Allows complex geometries, enhanced accuracy, reduced setup times, and fewer errors.
Precision Machining	Superior accuracy, high-quality finish, tight tolerances for demanding applications.
Electrical Discharge Machining	Precise, intricate cuts, excellent for hard materials and complex geometries.

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Medical Device Material Selection

Materials like superalloy, titanium, aluminum, copper, brass, bronze, carbon steel, stainless steel, plastic, and ceramic are crucial in medical device manufacturing. These materials provide durability, biocompatibility, and precision for components such as implants, surgical tools, prosthetics, and medical equipment.

Material Selection	Applications
Superalloy	Surgical instruments, implants, medical equipment components, high-performance valves
Titanium	Surgical implants, prosthetics, dental implants, surgical tools
Aluminum	Medical device housings, surgical trays, wheelchair frames, diagnostic equipment
Copper	Electrical components in medical devices, electrodes, medical wiring, connectors
Brass	Medical device connectors, valve components, fittings, surgical instruments
Bronze	Surgical tools, orthodontic components, prosthetic joints, dental instruments
Carbon Steel	Surgical instruments, medical device frames, scalpel blades, orthopedic tools
Stainless Steel	Surgical instruments, medical device housings, dental tools, implants
Plastic	Syringes, catheters, medical packaging, disposable medical devices
Ceramic	Dental implants, orthopedic implants, surgical tools, prosthetic components

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Typical Surface Treatment for Medical Device Parts

Typical surface treatments for medical device parts include processes like anodizing, electropolishing, PVD, powder coating, passivation, and heat treatment. These treatments enhance biocompatibility, corrosion resistance, and durability. Techniques such as electropolishing and anodizing improve surface smoothness, while coatings like Teflon or UV coatings provide additional protection, ensuring medical devices meet stringent performance and safety standards.

Service	Process	Materials
Prototyping	3D Printing CNC Machining Rapid Molding	Superalloy, Metal, Plastic, Ceramic Superalloy, Metal, Plastic, Ceramic Superalloy, Metal, Plastic, Ceramic

Injection Molding	Metal Injection Molding Ceramic Injection Molding Plastic Injection Molding	Superalloy, Metal Ceramic Plastic

Precision Casting	Vacuum Investment Casting Investment Casting Die casting	Superalloy Metal Low melting point metals: copper, aluminum, magnesium, zinc

Sheet metal Fabrication	Laser Cutting Metal Stamping Metal Bending	Metal Plate, Plastic Plate Metal Plate Metal Plate

Medical Device Parts Manufacturing Service

Medical Device Parts Machining

Medical Device Material Selection

Typical Surface Treatment for Medical Device Parts

Medical Device CNC Machining Solutions

Medical Device Parts Manufacturing Methods Suggestions

Frequently Asked Questions

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