Custom Parts CNC Machining Service

Our On-Demand Precision CNC Milling Service is tailored to meet the most exacting standards for industries requiring high-quality, reliable, and efficient superalloys, ceramic, stainless steel, aluminum, and titanium parts CNC milling solutions.
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Custom Components CNC Machining Manufacturing

We provide milling, turning, and multi-axis CNC precision machining services. We have mature processing technologies for advanced materials, including high-temperature alloys, iron-based metals, plastics, ceramics, etc. We also provide one-stop services, such as surface treatment, with our audited partners.

CNC Machining Materials

We can process high-temperature alloys such as Inconel, titanium alloy, etc. Iron-based alloys such as stainless steel, carbon steel, etc. Plastics such as ABS, PC, POM, PEEK, etc. Ceramics such as alumina, zirconia, etc. Mainly involved in processing high-temperature alloy structural parts for aerospace, gas turbines, and precision parts in the medical industry.
CNC Machining Materials

Materials

Grade

Superalloy

Inconel alloy, Monel alloy, Hastelloy alloy, Stellite alloy, Nimonic alloy, Rene Alloys

Titanium

Titanium TA1, TA2, Ti-6Al-4V (TC4), Ti-3Al-8V-6Cr-4Mo-4Zr (Beta C), Grade 6, Ti-5Al-5V-5Mo-3Cr (Ti5553), Ti-6.5Al-1Mo-1V-2Zr (TA15), Ti-6Al-4V ELI (Grade 23), Ti-8Al-1Mo-1V (Grade 20), 11Cr-3Al (TC11)

Aluminum

6061, 6063, 7075, 7075-T6, 6061-T6, 2024, Aluminum 5052, Aluminum 5083, Aluminum 1100, Aluminum 6082, Aluminum ADC12 (A380)

Copper

Copper C101(T2), Copper C103(T1), Copper C103(TU2), Copper C110(TU0), Beryllium Copper, Copper C102 (Oxygen-Free Copper), Copper C260 (Brass), Copper C194 (Alloy 194), Copper C175 (Chromium Copper), Copper C330 (Leaded Copper)

Brass

Brass C360, Brass C377, Brass C385, Brass C220, Brass C270, Brass C260, Brass C628, Brass C624, Brass C174, Brass C210.

Bronze

Bronze C510, Bronze C521, Bronze C608, Bronze C632, Bronze C630, Bronze C954, Bronze C863, Bronze C836, Bronze C905, Bronze C907.

Carbon steel

Steel 1018, 1020, 1025, 1040, 1060, 1045, 1215, 4130, 4140, 4340, 5140, A36, 12L14, Die steel, Alloy steel, Chisel tool steel, Spring steel, High-speed steel, Cold rolled steel, Bearing steel, SPCC

Stainless steel

Steel 1018, 1020, 1025, 1040, 1060, 1045, 1215, 4130, 4140, 4340, 5140, A36, 12L14, Die steel, Alloy steel, Chisel tool steel, Spring steel, High-speed steel, Cold rolled steel, Bearing steel, SPCC

Plastic

ABS, Nylon (PA), Acetal (POM), UHMW (Ultra-High Molecular Weight Polyethylene), PTFE (Teflon), Polycarbonate (PC), Polyethylene (PE), PVC, PEEK, Delrin, Polypropylene (PP).

Ceramic

Alumina, Zirconia, Aluminum-based Silicon Carbide

Applications of CNC Machined Parts

CNC machined parts are widely used across industries for their precision, durability, and versatility. These parts are crafted from superalloys, titanium, aluminum, stainless steel, and plastics, enabling their application in high-performance sectors such as aerospace, automotive, medical devices, power generation, and robotics. CNC machining allows for complex geometries, tight tolerances, and efficient production. It is ideal for manufacturing engine parts, structural elements, medical instruments, and industrial machinery with enhanced accuracy and repeatability.
Applications of CNC Machined Parts

Industries

Applications

Aviation

Turbine blades, airframe components, aircraft frames, electrical connectors, fittings, bearings, engine components, aircraft structural components, lightweight components, heat shields.

Power Generation

Gas turbine components, heat exchangers, electrical connectors, seals, bearings for turbines, structural components, high-temperature seals, insulating components, heat exchangers, turbine seals.

Oil and Gas

Valve components, corrosion-resistant tubing, offshore platform components, heat exchangers, valve components, seals, drill bits, offshore platform components, seals, high-temperature components for drilling.

Consumer Products

High-performance consumer electronics, sports equipment, kitchen appliances, electrical wiring, decorative hardware, musical instruments, kitchen tools, cutlery, packaging, homeware.

Medical Device

Surgical tools, prosthetics, light-weight medical frames, electromagnetic shielding, surgical instruments, orthopedic components, surgical instruments, implants, disposable syringes, dental crowns.

Agricultural Machinery

High-temperature components, lightweight parts, agricultural equipment frames, electrical components, fittings, wear-resistant parts, tractor parts, farming machinery components, non-load-bearing parts, durable components.

Automotive

Turbocharger components, engine valves, engine blocks, electrical connectors, engine components, bearings, chassis parts, exhaust systems, dashboard components, brake components.

Robotics

High-performance actuators, robotic arms, frames, electrical conductors, bearings, gears, structural parts, joints and actuators, non-load-bearing parts, wear-resistant parts.

Automation

High-performance components, precision parts, control panels, electrical components, control system connectors, bearings, structural supports, control panels, components for sensors, high-precision sensors.

Industrial Equipment

High-temperature seals, industrial machine components, lightweight machinery parts, heat exchangers, valves, bearings, structural frames, pumps, non-structural components, wear-resistant components.

Nuclear

Reactor components, reactor vessels, reactor components, electrical components, seals, heat exchangers, reactor pressure vessels, piping and reactor internals, seals, fuel rods.

Surface Treatment for CNC Machined Parts

Surface treatment for CNC machined parts enhances durability, performance, and aesthetics by modifying the material’s surface. Standard techniques include anodizing, plating, coating, polishing, and shot peening. These treatments improve corrosion resistance, wear resistance, and surface hardness. For example, anodizing aluminum increases its resistance to corrosion, while shot peening improves fatigue resistance. Surface treatments are crucial for industries like aerospace, automotive, and medical devices, where component longevity and reliability are critical under harsh operational conditions.
Thermal Coating
Thermal Coating
As Machined
As Machined
Painting
Painting
PVD (Physical Vapor Deposition)
PVD (Physical Vapor Deposition)
Sandblasting
Sandblasting
Electroplating
Electroplating
Polishing
Polishing
Anodizing
Anodizing
Powder Coating
Powder Coating
Electropolishing
Electropolishing
Passivation
Passivation
Brushing
Brushing
Black Oxide
Black Oxide
Heat Treatment
Heat Treatment
Thermal Barrier Coating (TBC)
Thermal Barrier Coating (TBC)
Tumbling
Tumbling
Alodine
Alodine
Chrome Plating
Chrome Plating
Phosphating
Phosphating
Nitriding
Nitriding
Galvanizing
Galvanizing
UV Coating
UV Coating
Lacquer Coating
Lacquer Coating
Teflon Coating
Teflon Coating

CNC Millied Components Case Study

A CNC-milled components case study showcases how precise machining techniques enhance the quality and efficiency of complex parts. For example, a client in the aerospace industry required intricate turbine blades with tight tolerances. The components were produced with high precision using advanced CNC milling, meeting stringent performance standards. The case study highlights the advantages of CNC milling, such as improved dimensional accuracy, reduced lead times, and cost-efficiency, demonstrating its value in manufacturing high-performance, high-quality parts for critical applications.
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CNC Machining Tolerance

CNC machining tolerance refers to the allowable variation in part dimensions during the machining process. Tight tolerances ensure high precision, which is crucial for components requiring exact fit and function, especially in aerospace, automotive, and medical devices.

Items

Suggestions

General TolerancesMetals: ISO 2768-m
Plastics: ISO 2768-c

Precision TolerancesMetals: ISO 2768-f
As per drawings: Neway can complete more precise tolerances according to the tolerance annotations of the drawing

Min Wall Thickness0.5mm

Min End Mill Size0.5mm

Min Drill Size1mm

Maximum Part SizeCNC Milling: 4000×1500×600 mm
CNC Turning: 200×500 mm

Minimum Part SizeCNC Milling: 5×5×5 mm
CNC Turning: 2×2 mm

Production VolumePrototyping: 1-100 pcs
Low volume: 101-10,000 pcs
High volume: Above 10,001 pcs

Lead Time5 business days for most projects. Delivery of simple parts can be as fast as 1 day.

CNC Machining Design Suggestions

CNC machining design suggestions focus on optimizing parts for efficient production. Key points include using rounded corners, maintaining reasonable hole depth-to-diameter ratios, minimizing tight tolerances, ensuring tool access, simplifying shapes, and considering part weight and size. These strategies reduce machining time, cost, and complexity.

Items

Suggestions

Radii and Fillets

Use rounded corners (radii) instead of sharp internal corners. Sharp corners can cause tool wear and weak points in the part. External corners should also be rounded or chamfered to avoid damage.


Hole Design

For drilled holes, keep the depth no more than 5 times the hole diameter. For tapped holes, the depth should be 3 times the diameter for small sizes (e.g., 1.5-5 mm) and 4-6 times the diameter for larger sizes.


Thread Design

Ensure tapped hole diameters are slightly smaller than the thread size (e.g., for M6, use a 5 mm hole diameter). Limit thread depth to 1.5-2 times the thread diameter.


Undercuts and Complex Shapes

Avoid undercuts or difficult-to-reach areas that require special tools. Use simple shapes or profiles for easier machining (e.g., avoid square or sharp-angle pockets).


Tolerances

Avoid overly tight tolerances unless absolutely necessary. General tolerances (e.g., ±0.1 mm) are often sufficient for most parts.


Tool Access and Clearance

Design parts with enough space around features for tools to reach them. Avoid narrow or deep features that are hard to access. Ensure adequate clearance for tool paths to prevent interference.


Wall Thickness

Keep wall thickness consistent to avoid difficulties in machining and potential warping. Avoid very thin sections, as they can be hard to machine accurately.


Chamfers and Bevels

Add chamfers (typically 0.5-1 mm) to edges to prevent sharp burrs and make part handling easier.


Surface Finish

Specify rougher finishes (e.g., Ra 3.2) when possible to reduce machining time and cost. Finer finishes require more time and expensive tools.


Assembly and Machining Efficiency

Design parts that are easy to assemble by incorporating self-locating holes or mounting points. Minimize the number of tool changes and fixture adjustments to reduce machining time.


Weight and Size

Keep part weight and size in check to avoid needing special equipment or setups for larger or heavier parts.

Frequently Asked Questions

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