Online Rapid CNC Machining Prototyping Service

Online Rapid CNC Machining Prototyping services offer fast, precise production of custom parts using 3,4,5 axis CNC machining. These services provide quick turnaround times, high accuracy, and cost-effective solutions for prototypes and low-volume production across various materials and industries.
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Custom Parts CNC Machining Service

Our CNC prototyping methods include precision milling, turning, and drilling, utilizing advanced machinery for high-quality, custom parts. These methods ensure rapid turnaround, tight tolerances, and versatility across materials, supporting prototypes, functional testing, and low-volume production across industries.

CNC Prototyping Materials At Neway

At Neway, we offer CNC prototyping using a wide range of materials, including superalloys, titanium, aluminum, copper, stainless steel, and plastics. These materials provide excellent strength, precision, and durability, suitable for industries like aerospace, automotive, and manufacturing.
CNC Prototyping Materials At Neway

Materials

Description

Superalloy

High strength, resistance to heat and corrosion, excellent fatigue and creep resistance.

Titanium

High strength-to-weight ratio, excellent corrosion resistance, lightweight, biocompatible.

Aluminum

Lightweight, corrosion-resistant, excellent thermal and electrical conductivity.

Copper

High electrical and thermal conductivity, excellent malleability, corrosion-resistant.

Brass

Good corrosion resistance, high machinability, strong, and ductile.

Bronze

High strength, excellent corrosion resistance, wear-resistant, non-sparking.

Carbon Steel

High strength, toughness, and hardness, but less resistant to corrosion.

Stainless Steel

Corrosion-resistant, high strength, and durability, good formability.

Plastic

Lightweight, versatile, durable, and easy to mold into complex shapes.

Ceramic

High hardness, excellent thermal insulation, brittle, and heat resistant.

Surface Treatment for CNC Prototyping Parts

Neway provides various surface treatments for CNC prototyping parts, including anodizing, coating, polishing, and heat treatment. These processes enhance durability, corrosion resistance, and aesthetics, ensuring high-quality, long-lasting components for industries such as aerospace, automotive, and medical.

Custom Rapid CNC Prototyping Case Study

This case study highlights Neway's custom rapid CNC prototyping services, showcasing our ability to deliver high-precision parts quickly for diverse industries. We optimized design, reduced lead times, and ensured high quality, helping clients achieve faster time-to-market and cost savings.
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CNC Prototypes Design Guidelines

CNC prototype design guidelines emphasize material selection, uniform wall thickness, achievable tolerances, and accessible features. Key principles include avoiding sharp corners, minimizing material removal, and ensuring proper hole design and symmetry to optimize machining efficiency, cost, and part quality.

Items

Suggestions

Material Selection

Choose materials suitable for CNC machining.
Consider hardness, machinability, and cost.

Wall Thickness

Maintain uniform wall thickness (ideal: 1–6 mm).
Thicker walls may require additional considerations like tool limitations and cooling.

Tolerances

Specify realistic tolerances.
Standard CNC tolerances: ±0.005 mm to ±0.1 mm depending on material and complexity.

Hole Design

Design holes with appropriate sizes.
Use through holes instead of blind holes where possible. Ensure hole depth-to-diameter ratio does not exceed 2:1.

Radius Corners

Avoid sharp internal corners.
Use a minimum internal radius of 0.5–1.0 mm to improve tool life and part strength.
External corners can be sharper, but rounded corners are preferred.

Features Accessibility

Design parts with accessible features for tooling.
Avoid overhangs and deep pockets that complicate machining.

Symmetry and Balance

Design parts symmetrically to reduce machining time and improve part balance, preventing warping or deflection during machining.

Assembly Considerations

Design parts to be easily assembled with minimal extra processes.
Avoid tight-fitting components unless necessary.

Surface Finish

Specify surface finish requirements (e.g., rough, smooth, polished).
Higher finish requirements increase machining time and cost.

Material Removal

Minimize material removal.
Parts with more material removed increase machining cost.

Minimize Part Features

Avoid complex geometries and excessive small features that are hard to machine.
Simplify design wherever possible.

Tooling and Fixturing

Design parts with features to ease fixturing (e.g., locating holes).
Consider available tool sizes and types.

Thread Design

Use standard thread forms (e.g., UNC, UNF) for cost-effective machining.
Ensure adequate depth for blind/tapped holes to accommodate threads and prevent tool damage.

Avoid Undercuts

Specify undercuts clearly and ensure tooling can access those areas.
Use EDM if necessary for difficult undercuts.

Draft Angles

Apply draft angles (typically 1° to 3°) on vertical surfaces for easier part removal and reduced tool wear.

Frequently Asked Questions

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