Titanium Alloy Components CNC Machining Service

Neway offers precision CNC machining services for titanium alloy components, delivering high-performance, durable parts for aerospace, automotive, and industrial applications. Our advanced equipment ensures tight tolerances, superior surface finishes, and exceptional quality for complex designs and demanding specifications.

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Know About Titanium CNC Machining

Titanium CNC machining involves precision cutting, shaping, and finishing of titanium alloys for high-performance applications. Known for its strength, corrosion resistance, and lightweight properties, titanium requires specialized tooling, optimized machining parameters, and effective cooling to achieve superior quality and tight tolerances.

Category	Description
Machining Properties	Titanium alloys have low thermal conductivity, causing heat buildup during machining. This leads to tool wear and potential material distortion. Suggestion: Use carbide or coated tools with high resistance to heat and wear. Maintain sharp edges to minimize cutting forces and prevent work hardening. Employ adequate coolant to dissipate heat and improve surface finishes.
Machining Parameters	For titanium alloys, cutting speeds should be kept relatively low (e.g., 30-50 m/min), with moderate feed rates to avoid excessive heat generation. Suggestion: Use lower cutting speeds and adjust feed rates to optimize material removal while extending tool life. Shallow depths of cut are recommended to minimize heat buildup, and high-pressure coolant is crucial for cooling.
Precautions	Titanium alloys can be flammable at high temperatures, so precautions are critical. Suggestion: Ensure proper chip removal to prevent clogging and heat buildup. Use a high-pressure coolant system to control temperature. Avoid using tools with dull edges; always use clean, dry machines to prevent contamination. Implement proper fire safety measures when machining at high speeds.

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Typical Titanium Alloy In CNC Machining

Typical titanium alloys used in CNC machining include Ti-3Al-2.5V, Ti-6Al-2Sn-4Zr-6Mo, Ti-15V-3Cr-3Sn-3Al, and Ti-7Al. These alloys offer excellent strength, corrosion resistance, and heat tolerance, making them ideal for aerospace, medical, and industrial applications requiring precision machining.

Titanium Alloys	Tensile Strength (MPa)	Yield Strength (MPa)	Fatigue Strength (MPa)	Elongation (%)	Hardness (HRC)	Density (g/cm³)	Applications
Titanium Alloy TA1	300-480	240-380	350	20-25	30-35	4.51	Aerospace components, Chemical processing, Marine applications
Titanium Alloy TA2	400-550	275-480	400	18-22	32-36	4.51	Aircraft structure parts, Marine applications, Heat exchangers
Ti-6Al-4V (TC4)	900-1200	800-1000	550	10-15	38-42	4.43	Aerospace, Medical implants, High-performance automotive parts
Ti-3Al-8V-6Cr-4Mo-4Zr (Beta C)	1100-1300	1000-1200	700	15-20	35-40	4.57	Aerospace, Gas turbines, High-temperature structural parts
Ti-6Al-2Sn-4Zr-2Mo (Grade 4)	900-1100	800-1000	550	15-20	35-40	4.46	Aerospace, Marine, Chemical industries
Ti-5Al-2.5Sn (Grade 6)	800-950	700-850	500	18-22	30-35	4.43	Aerospace, Pressure vessels, High-strength industrial applications
Ti-6Al-2Sn-4Zr-6Mo (Grade 7)	950-1100	850-1000	600	15-20	35-40	4.45	Aerospace, Medical implants, Chemical and marine applications
Ti-3Al-2.5V (Grade 12)	600-850	500-700	450	20-25	30-35	4.43	Aerospace, Chemical processing, Marine applications
Ti-5Al-5V-5Mo-3Cr (Ti5553)	1200-1400	1000-1200	700	10-15	40-45	4.47	Aerospace, Military applications, Gas turbine components
Ti-6.5Al-1Mo-1V-2Zr (TA15)	1000-1200	900-1100	600	12-18	35-40	4.48	Aerospace, Marine, High-temperature components
Ti-10V-2Fe-3Al (Grade 19)	1200-1400	1000-1200	700	15-20	38-42	4.48	Aerospace, Pressure vessels, High-stress applications
Ti-6Al-4V ELI (Grade 23)	900-1100	850-1000	550	20-25	38-42	4.43	Medical implants, Aerospace, Cryogenic applications
Ti-8Al-1Mo-1V (Grade 20)	950-1100	800-950	600	18-22	35-40	4.43	Aerospace, Military, Marine, and structural applications
11Cr-3Al (TC11)	1100-1300	1000-1200	700	15-20	35-40	4.56	Aerospace, Gas turbines, Structural components
Ti-15V-3Cr-3Sn-3Al (Ti-15-3)	1000-1200	900-1100	600	10-15	35-40	4.47	Aerospace, Military, High-performance applications
Ti-7Al	600-800	500-700	400	25-30	30-35	4.43	Aerospace, Marine applications, Automotive components
Ti-4Al-2V	700-900	600-800	500	20-25	32-36	4.44	Aerospace, Marine, Automotive, and general structural applications

Post Process for Titanium CNC Machined Components

Post-processing for titanium CNC machined components includes operations like heat treatment, surface finishing, polishing, and coating. These processes enhance strength, improve surface quality, and ensure corrosion resistance, ensuring that the final components meet the required performance and durability standards.

Post Process	Functions
Hot Isostatic Pressing (HIP)	Eliminates porosity, increases density, and enhances fatigue and creep resistance.
Heat Treatment	Optimizes strength, hardness, and thermal stability.
Superalloy Welding	Enables precise repairs and strong joints.
TBC Coating	Provides thermal protection, extending service life.
CNC Machining	Achieve tight tolerances and complex geometries.
EDM	Achieve tight tolerances and complex geometries.
Deep Hole Drilling	Supports intricate designs.
Material Testing	Validates performance for critical applications like aerospace and power generation.
More Post Process >>	Ahieve higher physical, chemical and mechanical properties as well as surface properties

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Custom Titanium CNC Machined Components Gallery

Explore our Custom Titanium CNC Machined Components Gallery, showcasing precision-engineered titanium parts for aerospace, medical, and industrial applications. Each component is crafted to exact specifications, demonstrating our commitment to high-quality machining, advanced technology, and superior craftsmanship in titanium processing.

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Superalloy CNC Machining Parameter Suggestion

Superalloy CNC machining requires optimized parameters for efficiency and quality. Key factors include controlled spindle power, moderate feed rates, shallow cuts, and high-pressure coolant. Proper tool selection, coatings, and machine rigidity ensure precision, reduce wear, and enhance component performance.

Parameters	Recommended Range/Value	Explanation
Spindle Power	High spindle power (20-40 kW depending on material)	Superalloys require significant power for machining due to their hardness and strength. Higher spindle power helps maintain cutting efficiency.
Spindle Speed	300 - 500 RPM	Lower speeds prevent excessive heat buildup, reduce tool wear, and ensure part accuracy.
Spindle Power	5 - 15 kW	Sufficient power is needed for high-strength titanium alloys to maintain consistent cutting forces.
Cutting Depth	0.1 - 0.5 mm	Shallow cuts minimize heat generation and avoid material hardening.
Feed Rate	0.05 - 0.15 mm/rev	Balances material removal with heat management; higher feeds can increase tool wear if too high.
Chip Load	0.01 - 0.15 mm/tooth	Optimizes cutting efficiency, reducing the risk of tool deflection or excessive heat.
Tool Path Strategy	Climb Milling or Zig-Zag	Climb milling helps to minimize cutting forces and improve surface finish.
Tool Material	Carbide or Cermet	These materials withstand the high temperatures generated during titanium machining.
Coolant Pressure	60 - 100 bar	High-pressure coolant is crucial to remove chips effectively and control temperature.
Coolant Type	Synthetic or High-Pressure	Synthetic coolants reduce heat buildup and help prolong tool life in titanium machining.
Helix Angle	30 - 45 degrees	A larger helix angle improves chip removal and reduces cutting forces, preventing tool binding.
Surface Finish	Ra 0.8 - 1.6 µm	Fine surface finishes improve part quality and reduce post-processing time for critical parts.
Tool Wear Monitoring	Regular checks or sensors	Prevents catastrophic tool failure by detecting wear before it affects part quality.
Vibration Control	Use dampening systems	Reduces chatter and vibration, improving accuracy and surface quality in delicate titanium parts.

Tolerance Suggestions for Titanium CNC Machining

Tolerance suggestions for Titanium CNC machining ensure optimal performance and part accuracy. For general use, tolerances range from ±0.1 mm, with precision tolerances as tight as ±0.05 mm. Adjustments depend on part complexity, volume, and production requirements for efficiency and quality.

Tolerance Type	Recommended Range/Value	Explanation
General Tolerances	±0.1 - 0.2 mm	Standard tolerances ensure functional parts without over-precision, balancing cost and time.
Precision Tolerances	±0.05 - 0.1 mm	Used for high-precision parts, such as aerospace components, where accuracy is critical.
Min Wall Thickness	0.5 - 1.0 mm	Thin walls can lead to distortion or part failure; a minimum thickness ensures structural integrity.
Min Drill Size	0.5 - 1.0 mm	Smaller drill sizes in titanium are challenging to achieve without specialized tools or techniques.
Maximum Part Size	500 x 500 x 500 mm	Larger parts may require special equipment or techniques to maintain dimensional accuracy.
Minimum Part Size	10 x 10 x 1 mm	Extremely small parts may require micromachining and precision tooling to avoid distortion.
Production Volume	Varies with complexity	High complexity increases cost and lead time for both low and high-volume runs.
Prototyping	±0.2 mm or better	For prototyping, tighter tolerances can be maintained, but cost and time are important factors.
Low Volume	±0.1 - 0.2 mm	Low volumes require precise tolerances for fit and function, but cost-effective methods are used.
High Volume	±0.05 - 0.1 mm	High-volume production benefits from tighter tolerances, ensuring consistency across large batches.
Lead Time	1 - 4 weeks	Lead time varies with part complexity, material availability, and machining capacity. Shorter lead times require more efficient processes.