Our Custom Online CNC Boring Manufacturing Service offers precision boring for complex parts, with tight tolerances and smooth finishes. We provide online ordering, fast turnaround, and customization options, ensuring high-quality, cost-effective solutions for various industrial applications.
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What Is CNC Boring Manufacturing
CNC Boring Manufacturing involves precision enlarging and shaping existing holes using CNC machinery. This process ensures tight tolerances, smooth finishes, and enhanced hole accuracy, making it ideal for creating cylindrical parts, improving dimensional accuracy, and achieving high-quality results.
Surface Finishings for CNC Boring Parts enhance the functionality and aesthetics of machined components. Options include polished, ground, and smooth finishes, ensuring tight tolerances, reduced friction, and optimal performance. These finishes are essential for precision parts across various industries.
Custom CNC Boring Parts Gallery
Our Custom CNC Boring Parts Gallery showcases precision-engineered components, including cylinders, housings, and shafts, tailored for various industries. Each part highlights tight tolerances, smooth finishes, and exceptional quality, demonstrating our expertise in advanced CNC boring manufacturing solutions.
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CNC Boring Tolerance Suggestions
CNC Boring Tolerance Suggestions ensure precision and consistency in machining. For general applications, ±0.1 mm tolerance is standard, while high-precision parts require ±0.02 mm to ±0.05 mm. These guidelines guarantee complex components' optimal fit, performance, and surface quality.
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General Tolerances
±0.1 mm (standard tolerance for most applications)
Precision Tolerances
±0.05 mm to ±0.02 mm (for high-precision, critical parts)
Min Wall Thickness
1 mm (for softer materials like aluminum); 2 mm (for harder materials like steel)
Min Boring Size
3 mm (minimum for fine boring operations)
Max Boring Depth
200 mm (depending on machine capacity and tool length)
Maximum Part Size
Ø500 mm x 1000 mm (based on standard CNC boring machine capacity)
Minimum Part Size
Ø5 mm (for small components with precision boring requirements)
Prototyping
3-5 days for prototype parts (depending on complexity and material)
Low Volume
10-100 pieces (ideal for low-volume production runs or batch manufacturing)
Mass Production
1000+ pieces (for high-volume runs with optimized tooling and machining efficiency)
Lead Time
5-7 days for prototypes; 10-15 days for production parts depending on complexity and volume
CNC Boring Design Guideline
CNC Boring Design Guidelines outline essential best practices for achieving precise and functional components. Key considerations include optimal radii, hole dimensions, wall thickness, surface finishes, and tool access, ensuring accuracy, efficiency, and quality in CNC boring operations.
Design Elements
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Radii and Fillets
Internal radius: ≥1 mm; External radius: ≥2 mm (to avoid tool interference and ensure smooth cutting paths).
Hole Design
Hole depth-to-diameter ratio: 5:1 or less; Tolerances: ±0.1 mm for standard holes, ±0.05 mm for precision.
Surface Finish
Standard: Ra 1.6 µm; High-quality: Ra 0.4 µm for smooth finishes, reducing friction and wear.
Thread Design
Thread depth: 2x diameter for internal threads; 1.5x diameter for external threads.
Undercuts and Complex Shapes
Avoid deep undercuts; limit undercut depth to 2x tool diameter; complex shapes may require custom tooling.
Tool Access and Clearance
Minimum tool clearance: 1 mm to ensure proper machining and prevent tool interference.
Wall Thickness
Minimum: 1 mm for softer materials; 2 mm for harder materials (to maintain structural integrity).
Chamfers and Bevels
Chamfer size: 0.5 mm to 2 mm; Bevel angles: 30° to 45° (adjust based on part geometry and function).
Hole Location and Alignment
Ensure hole locations are well-defined to prevent misalignment; use precise reference points for best results.