Our On-Demand Precision CNC Milling Service is tailored to meet the most exacting standards for industries requiring high-quality, reliable, and efficient superalloys, ceramic, stainless steel, aluminum, and titanium parts CNC milling solutions.
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Precision CNC Grinding Applications
Precision CNC Grinding Applications involve high-accuracy machining for parts requiring tight tolerances and smooth finishes. Common applications include gears, shafts, and aerospace components, ensuring optimal performance in industries like aerospace, automotive, medical, and industrial equipment with exceptional precision and surface quality.
Surface Treatment for CNC Grinding Parts enhances durability, performance, and appearance. Options include polishing, plating, and coating to improve wear resistance, reduce friction, and protect against corrosion, ensuring high-quality finishes for precision components across various industrial applications.
Custom CNC Grinding Components Gallery
Our Custom CNC Grinding Components Gallery showcases precision-engineered parts, including gears, shafts, and bearings, crafted with exceptional accuracy and smooth finishes. Each component demonstrates our expertise in meeting tight tolerances and complex specifications for diverse industrial applications.
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CNC Grinding Tolerance
CNC Grinding Tolerance ensures precise dimensions and high-quality finishes for critical components. General tolerances range from ±0.1 mm, while precision grinding achieves ±0.005 mm to ±0.02 mm, meeting the exacting demands of industries like aerospace, automotive, and medical.
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General Tolerances
±0.1 mm for standard grinding, ±0.05 mm for higher precision
Precision Tolerances
±0.005 mm to ±0.02 mm (for tight tolerances and high-precision components)
Min Wall Thickness
1 mm (depending on material and part geometry)
Maximum Part Size
Ø500 mm to Ø1000 mm (depending on machine capacity and component geometry)
Minimum Part Size
3 mm (can go smaller with micro-grinding or specialized tooling)
Prototyping
3-5 days (depending on complexity and part size)
Low Volume
10-100 parts per run (ideal for smaller production batches or quick turnarounds)
Mass Production
1000+ parts per run (optimized for large-scale production, with tight tolerances maintained)
Lead Time
5-10 days for prototyping 2-4 weeks for low volume 4-6 weeks for mass production batches
CNC Grinding Design Guideline
CNC Grinding Design Guideline ensures optimal machining efficiency and high-precision results. Key considerations include radii, hole design, surface finish, tolerances, and wall thickness, enabling precise component production for industries like aerospace, automotive, and medical with superior surface quality.
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Radii and Fillets
Ensure radii are ≥ 1 mm for smooth transitions; sharper radii can cause tool wear or inaccuracies
Hole Design
Keep hole diameters ≥ 3 mm to ensure proper tool engagement and minimize tool deflection
Surface Finish
Aim for a Ra of 0.8-1.6 µm for general grinding, 0.1-0.4 µm for high-precision finishes
Wall Thickness
≥ 1 mm for structural integrity; thinner walls may lead to distortion during grinding
Chamfers and Bevels
Keep chamfers ≥ 1 mm to avoid excessive tool pressure or potential part damage
Tool Access and Clearance
Ensure sufficient access space for the grinding wheel, typically ≥ 5 mm from the tool or fixture
Undercuts and Complex Shapes
Design for accessibility with grinding wheels; avoid undercuts that complicate machining or require special tooling
Tolerances
±0.1 mm for general grinding, ±0.02 mm for high-precision components
Min Grinding Size
The minimum component size should be 3 mm to ensure adequate material removal and stability
Part Geometry
Design parts with balanced symmetry to avoid uneven grinding or distortion during machining