Online Precision Machining Manufacturing Service

Our On-Demand Precision CNC Milling Service is tailored to meet the most exacting standards for industries requiring high-quality, reliable, and efficient superalloys, ceramic, stainless steel, aluminum, and titanium parts CNC milling solutions.
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Custom Parts Precision Machining Manufacturing

Custom Parts Precision Machining Manufacturing specializes in producing high-tolerance, complex parts tailored to specific requirements. Using advanced CNC technologies, we ensure superior accuracy, surface finishes, and material properties, providing reliable components for industries like aerospace, automotive, and medical devices.

Custom Parts Precision Machining Applications

Custom parts precision machining applications involve creating highly accurate, tailored components for various industries, including aerospace, automotive, medical, and industrial sectors. These applications ensure superior quality, tight tolerances, and optimal performance, meeting the specific requirements of each project.
Custom Parts Precision Machining Applications

Industries

Applications

Aerospace and Aviation

Aircraft engine components, Landing gear parts, Structural aircraft components

Power Generation

Turbine blades, Generator components, Heat exchanger tubes

Oil and Gas

Valve bodies, Pump components, Pipe connectors and flanges

Consumer Products

Home appliance components, Electronics enclosures, Sporting goods components

Medical Device

Surgical instruments, Implantable devices (e.g., joint replacements), Diagnostic equipment parts

Agricultural Machinery

Tractor engine components, Harvesting machine parts, Irrigation system components

Automotive

Engine block components, Transmission gears, Brake system components

Robotics

Robotic arms, End-effector components, Motor housings

Automation

Linear actuators, Control system housings, Robotic movement components

Industrial Equipment

Conveyor system components, Hydraulic pump parts, Machine tool parts

Nuclear

Reactor core components, Control rod drive mechanisms, Heat exchanger tubes

Surface Treatments for Precision Machined Parts

Surface treatments for precision machined parts enhance durability, corrosion resistance, and aesthetics. Techniques like anodizing, plating, polishing, and coating ensure optimal performance and longevity, meeting industry-specific requirements for aerospace, automotive, medical, and other high-demand applications.

Precision Machined Parts Case Study

A precision machined parts case study showcases real-world applications, demonstrating the ability to produce high-quality components with tight tolerances. It highlights the process, challenges, and results, offering insights into how precision machining solves complex engineering problems across industries.
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Precision Machining Tolerance Suggestion

Precision machining tolerance suggestions provide guidance on achievable limits for part dimensions, ensuring accuracy and functionality. By selecting appropriate tolerances based on material, design, and application, manufacturers can optimize performance, reduce costs, and meet quality standards effectively.

Items

Suggestions

General TolerancesMetals: ISO 2768-m
Plastics: ISO 2768-c

Precision TolerancesMetals: ISO 2768-f
As per drawings: Neway can complete more precise tolerances according to the tolerance annotations of the drawing

Min Wall Thickness0.5mm

Min End Mill Size0.5mm

Min Drill Size1mm

Maximum Part SizeCNC Milling: 4000×1500×600 mm
CNC Turning: 200×500 mm

Minimum Part SizeCNC Milling: 5×5×5 mm
CNC Turning: 2×2 mm

Production VolumePrototyping: 1-100 pcs
Low volume: 101-10,000 pcs
High volume: Above 10,001 pcs

Lead Time5 business days for most projects. Delivery of simple parts can be as fast as 1 day.

Precision Machining Design Suggestions

Precision machining design suggestions provide essential guidelines to optimize part manufacturability. By considering factors like radii, hole design, surface finish, and material selection, these suggestions ensure efficient production, reduce costs, and maintain high-quality standards for complex components.

Items

Suggestions

Radii and FilletsUse fillets or radii at sharp internal corners (min. 0.5 mm) to reduce stress concentrations and improve tool life.
Avoid sharp edges for better machining efficiency.

Hole DesignDesign holes with a minimum diameter of 1 mm to ensure machinability.
Avoid deep, narrow holes (depth-to-diameter ratio > 5:1) unless necessary and consider reaming for precision.

Surface FinishSpecify surface finishes based on functional needs: Ra 0.8 µm for general use, Ra 0.2 µm for high-precision parts, and Ra 0.05 µm for optical or high-quality applications.

Wall ThicknessMaintain consistent wall thicknesses (minimum 0.2 mm for most materials).
Avoid thin walls for structural integrity and machining stability.

ToleranceStandard tolerances: ±0.1 mm for general machining, ±0.01 mm for high-precision parts.
Specify tighter tolerances only when absolutely necessary to minimize costs.

Hole PlacementEnsure hole centers are accurately positioned with at least a tolerance of ±0.05 mm.
Avoid placing holes too close to edges or other holes to reduce machining challenges.

Part OrientationConsider the machining process when determining part orientation. Parts that require multiple operations should be designed to minimize fixturing changes.

Thread DesignAvoid sharp internal threads, and ensure proper thread depth and pitch for ease of tapping or threading.
Use standard thread types for better tool availability.

Material SelectionChoose materials that are suitable for the intended application while considering machinability, such as avoiding overly hard or brittle materials for complex geometries.

Pocket DesignEnsure pockets have rounded corners (minimum radius 0.5 mm) to reduce tool wear and improve machining efficiency.
Avoid deep pockets with tight tolerances.

Countersinks and CounterboresFor easier tool engagement, design countersinks and counterbores with appropriate angles (typically 90° or 120°) and depth to avoid excessive cutting forces.

ChamfersUse chamfers instead of sharp edges to reduce stress concentrations, improve assembly, and facilitate easier machining.
Recommended chamfer size: 0.2 mm to 1 mm.

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